Industry

Vacuum pumps for coating and thin film

Thin films are produced in a vacuum: in PVD sputtering and evaporation, in CVD, PECVD and ALD and in plasma treatment, the chamber is first evacuated and then held at process pressure – according to Leybold at 10⁻² to 10⁻³ mbar for optical coatings and down to 10⁻⁶ mbar for wear protection and decorative coatings. In glass and display systems the backing pumps also cycle the load locks. Below you can see which series the manufacturers themselves name for these tasks – 368 models from 4 manufacturers.

Compare 368 modelsSee the applications

  • 368Models
  • 29Series
  • 4Manufacturers
  • 7Applications
Operating principle of an oil-lubricated rotary vane vacuum pump – the technology with the most models on this page. To the technology page

In short

Coating and thin film: vacuum pumps – the key facts

  • Process pressureFor optical coatings Leybold names 10⁻² to 10⁻³ mbar and for wear protection and decorative coatings 10⁻² to 10⁻⁶ mbar; Edwards names CVD and ALD from 10⁻³ mbar, Pfeiffer Vacuum ALD at 10⁻¹ to 5 mbar.
  • Load lock cycleIn architectural and automotive glass coating, according to Leybold, the backing pumps cycle the load locks at 2–3 cycles per minute from 1,000 to 1 mbar; for glass coating Edwards names fast pump-down cycles with EDS and EXS.
  • Pumping speedFor coating, Leybold names RUVAC Roots pumps with 250–7,000 m³/h and SOGEVAC rotary vane pumps with 16–750 m³/h; Pfeiffer Vacuum names 1,800–4,500 m³/h for ALD systems.
  • Clean vacuumPfeiffer Vacuum names clean vacuum for PVD, CVD/PECVD and ALD in batch and inline systems, Busch names coating in a clean vacuum chamber, Edwards names the vapour that reaches the substrate in pure form – in CVD and ALD the by-products are corrosive or powdery, according to Pfeiffer Vacuum.

Applications

Coating and thin film: what vacuum pumps are used for

For each application: what the vacuum does and which series the manufacturers name for it. The information comes from the manufacturers’ own pages.

PVD: wear protection and decorative coatings

In PVD, materials are evaporated or sputtered and condense on the workpiece in high vacuum. Leybold names hard and decorative thin films on tools, metal and plastic parts at 10⁻² to 10⁻⁶ mbar with DRYVAC, SOGEVAC and RUVAC as backing pumps (also VARODRY, SCREWLINE and POWER BOOST); Pfeiffer Vacuum names hard coatings such as TiN and DLC on tools for stamping and die casting, as well as PVD colour coatings such as TiN and ZrN, with ACP, DuoVane, HiLobe and HiScroll; Busch names wear protection and decorative coating with R5, MINK, COBRA and PANDA/PUMA. Edwards describes PVD as evaporation and condensation in high vacuum with a backing pump plus a turbo or cryopump. Leybold and Busch name protective coatings on bipolar plates for fuel cells and electrolysers as a further example.

Optical coating

According to Leybold, anti-reflective and scratch-resistant multilayer coatings are produced by PVD or evaporation in batch systems at 10⁻² to 10⁻³ mbar; Leybold names TRIVAC, SOGEVAC, DRYVAC, RUVAC and SCREWLINE as well as VARODRY. Pfeiffer Vacuum names anti-reflective, mirror and filter coatings with ACP, DuoVane, HiLobe and HiScroll, Busch names optical coating with R5, MINK, COBRA and PANDA/PUMA. Edwards names touch, anti-reflective and scratch-protection coatings on mobile devices with dry screw pumps and boosters.

Glass coating: architectural, automotive and low-E glass

According to Leybold, multilayer coatings are sputtered onto architectural and automotive glass by PVD; the backing pumps cycle the load locks at 2–3 cycles per minute from 1,000 to 1 mbar, and the process runs at 10⁻² to 10⁻³ mbar. According to Leybold, a low-E coating reflects solar energy while remaining fully transparent. Pfeiffer Vacuum names low-E, solar control and AR coatings inline with ACP and HiLobe, Edwards names fast pump-down cycles with EDS and EXS, Busch names glass coating with R5, COBRA and PANDA/PUMA.

CVD, PECVD and ALD

In CVD, gases react at the substrate; in ALD, they do so layer by layer. Edwards names CVD and ALD from 10⁻³ mbar with EXS; Pfeiffer Vacuum names PECVD/SACVD, ALD, LPCVD/diffusion and MBE with A4 and A4H, and ALD at 10⁻¹ to 5 mbar with 1,800–4,500 m³/h – according to Pfeiffer Vacuum, the by-products are corrosive or powdery. Busch names CVD/PECVD, for example anti-reflective coatings on solar cells, with COBRA DS; Leybold names CVD for HJT solar cells in inline systems with short cycle times with DRYVAC and RUVAC and, for MBE and ALD, purity during layer formation.

Roll-to-roll, web and display coating

According to Leybold, flexible webs are coated by PVD, PECVD or evaporation at 10⁻¹ to 10⁻³ mbar; for displays (LCD, OLED) Leybold names load locks with very short pump-down cycles. As pumps for this, Leybold names turbo, cryo, oil-sealed, diffusion and dry industrial pumps as well as Roots pumps, without specifying a series. Edwards names web coating and plasma spraying for EXS.

  • Leyboldnames pump types, no series
  • EdwardsEXS

Plasma treatment and parylene

According to Leybold, process gases turn into plasma in the vacuum, which coats, cleans, activates or etches; Leybold names PFPE versions of TRIVAC B and RUVAC, VARODRY HD O2, DURADRY and DRYVAC. Edwards names plasma ignition for surface activation and cleaning with a screw pump plus a Roots pump, E2S, E2M FX and nXRi. According to Leybold, parylene is applied in a vacuum by pyrolysis as a pore-free film; for this Leybold names NOVADRY, NOVADRY NDi, SCREWLINE SP and Roots pumps.

Laboratory and experimental coating

For fast R&D trials with evaporation, sputtering and ALD, Pfeiffer Vacuum names A4, ACP, DuoVane, HiScroll and TORRI. For experimental coatings Edwards names rotary vane pumps and reproducible conditions; Busch names coating in analytics and R&D with R5, COBRA and PANDA/PUMA.

Manufacturers and series

Coating and thin film: 4 manufacturers, 29 series

Listed are the series the manufacturer itself names for this industry. “Show only …” sets the filter of the product overview.

Product overview

Coating and thin film: all 368 models compared

Use the filters on the left to narrow the selection – by manufacturer, technology and the models’ key figures, for 50 or 60 Hz.

Busch COBRA Industry series 36 models

COBRA NS 0070 CPumping speed 70 m³/h 50 Hz85 m³/h 60 HzUltimate pressure 0.03 mbarRated motor power 4 kW 50 Hz4.4 kW 60 HzVariants
COBRA NC 0100 BPumping speed 110 m³/h 50 Hz130 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 3.5 kW 50 Hz4.8 kW 60 HzVariants 4
COBRA NC 0100 B ECOTORQUEPumping speed 130 m³/h 50 Hz130 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 4.8 kW 50 Hz4.8 kW 60 HzVariants
COBRA NS 0160 CPumping speed 135 m³/h 50 Hz170 m³/h 60 HzUltimate pressure 0.03 mbarRated motor power 5.5 kW 50 Hz6.6 kW 60 HzVariants
COBRA NC 0200 BPumping speed 220 m³/h 50 Hz265 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 6 kW 50 Hz7.6 kW 60 HzVariants 4
COBRA NC 0200 B ECOTORQUEPumping speed 265 m³/h 50 Hz265 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 7.6 kW 50 Hz7.6 kW 60 HzVariants
COBRA NC 0300 BPumping speed 320 m³/h 50 Hz385 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 7.5 kW 50 Hz9.5 kW 60 HzVariants 4
COBRA NC 0400 BPumping speed 350 m³/h 50 Hz420 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 7.5 kW 50 Hz9.5 kW 60 HzVariants
COBRA NX 0450 APumping speed 350 m³/h 50 Hz420 m³/h 60 HzUltimate pressure 0.1 mbarRated motor power 7.5 kW 50 Hz9.5 kW 60 HzVariants
COBRA NC 0300 B ECOTORQUEPumping speed 385 m³/h 50 Hz385 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 9.5 kW 50 Hz9.5 kW 60 HzVariants
COBRA NC 0400 B ECOTORQUEPumping speed 420 m³/h 50 Hz420 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 9.5 kW 50 Hz9.5 kW 60 HzVariants
COBRA NX 0450 A ECOTORQUEPumping speed 420 m³/h 50 Hz420 m³/h 60 HzUltimate pressure 0.1 mbarRated motor power 11 kW 50 Hz11 kW 60 HzVariants
COBRA NC 0500 BPumping speed 490 m³/h 50 Hz490 m³/h 60 HzUltimate pressure 0.01 mbarRated motor power 9 kW 50 Hz9 kW 60 HzVariants
COBRA NC 0630 C VRPumping speed 580 m³/h 50 Hz680 m³/h 60 HzUltimate pressure 25 mbarRated motor power 22 kW 50 Hz22 kW 60 HzVariants
COBRA NC 0600 CPumping speed 600 m³/h 50 Hz600 m³/h 60 HzUltimate pressure 0.01 mbarRated motor power 18.5 kW 50 Hz18.5 kW 60 HzVariants
COBRA NS 0600 CPumping speed 600 m³/h 50 Hz600 m³/h 60 HzUltimate pressure 0.01 mbarRated motor power 15 kW 50 Hz15 kW 60 HzVariants
COBRA NC 0630 CPumping speed 630 m³/h 50 Hz630 m³/h 60 HzUltimate pressure 0.01 mbarRated motor power 15 kW 50 Hz17 kW 60 HzVariants
COBRA NC 0630 C ECOTORQUEPumping speed 630 m³/h 50 Hz630 m³/h 60 HzUltimate pressure 0.01 mbarRated motor power 17 kW 50 Hz17 kW 60 HzVariants
COBRA DX 0650 A PLUSPumping speed 650 m³/h 50 Hz650 m³/h 60 HzUltimate pressure 0.1 mbarRated motor power 15 kW 50 Hz15 kW 60 HzVariants
COBRA NX 0650 APumping speed 650 m³/h 50 Hz650 m³/h 60 HzUltimate pressure 0.1 mbarRated motor power 12.5 kW 50 Hz15 kW 60 HzVariants
COBRA NX 0650 A ECOTORQUEPumping speed 650 m³/h 50 Hz650 m³/h 60 HzUltimate pressure 0.1 mbarRated motor power 15 kW 50 Hz15 kW 60 HzVariants
COBRA NF 0750 APumping speed 750 m³/h 50 Hz750 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 15 kW 50 Hz15 kW 60 HzVariants
COBRA NC 1000 BPumping speed 840 m³/h 50 Hz1,000 m³/h 60 HzUltimate pressure 0.05 mbarRated motor power 22 kW 50 Hz25 kW 60 HzVariants
COBRA DX 0950 A PLUSPumping speed 950 m³/h 50 Hz950 m³/h 60 HzUltimate pressure 0.01 mbarRated motor power 18.5 kW 50 Hz18.5 kW 60 HzVariants

Busch COBRA Semicon series 22 models

Busch MINK series 32 models

Busch PANDA/PUMA series 26 models

Busch R5 series 58 models

Edwards E2M series 9 models

Edwards E2S series 3 models

Edwards EDS series 3 models

Edwards EH series 5 models

Edwards EXS series 11 models

Edwards GXS series 10 models

Edwards nES series 8 models

Edwards nXRi series 5 models

Leybold DRYVAC series 9 models

Leybold DURADRY series 3 models

Leybold NOVADRY series 4 models

Leybold RUVAC WA/WAU series 8 models

Leybold RUVAC WH/WHU series 7 models

Leybold RUVAC WS/WSU series 8 models

Leybold SCREWLINE series 2 models

Leybold SOGEVAC series 23 models

Leybold TRIVAC series 20 models

Pfeiffer Vacuum A4 series 12 models

Pfeiffer Vacuum A 100/200 L series 3 models

Pfeiffer Vacuum ACP series 4 models

Pfeiffer Vacuum DuoVane series 12 models

Pfeiffer Vacuum HiLobe series 17 models

Pfeiffer Vacuum HiScroll series 4 models

Pfeiffer Vacuum TORRI series 4 models

Model comparison

Models a manufacturer no longer carries in its current range are listed in its “Outdated models” section.

Selection

Coating and thin film: choosing a vacuum pump

What the manufacturers highlight for use in this industry.

Process pressure and ultimate pressure

The process determines the pressure: Leybold names 10⁻² to 10⁻³ mbar for optical coatings, 10⁻² to 10⁻⁶ mbar for wear protection and decorative coatings and 10⁻¹ to 10⁻³ mbar for roll-to-roll; Edwards names CVD and ALD from 10⁻³ mbar, Pfeiffer Vacuum ALD at 10⁻¹ to 5 mbar. For high vacuum the backing pump alone is not enough: for PVD Edwards names a backing pump plus a turbo or cryopump, Leybold names TURBOVAC and COOLVAC alongside the backing pumps.

Cycle time of the load locks

Inline systems depend on the load lock cycle: for glass Leybold names 2–3 cycles per minute from 1,000 to 1 mbar, for displays very short pump-down cycles and for solar cells short cycle times; Edwards names fast pump-down cycles in glass coating. The pumping speed must match – Leybold names RUVAC with 250–7,000 m³/h and SOGEVAC with 16–750 m³/h, Pfeiffer Vacuum names 1,800–4,500 m³/h for ALD.

Process gases and by-products

In CVD and ALD the by-products are corrosive or powdery, according to Pfeiffer Vacuum. For plasma treatment Leybold names PFPE versions of TRIVAC B and RUVAC, VARODRY HD O2 and DURADRY; Edwards names a screw pump plus a Roots pump, E2S, E2M FX and nXRi for this. Which gases occur determines the seals, the oil and the version of the pump.

Batch or inline system

Leybold names optical coatings in batch systems, and glass, display and solar coating in inline systems with load locks; Pfeiffer Vacuum names clean vacuum for PVD, CVD/PECVD and ALD in batch and inline systems. Batch systems are brought to process pressure for each batch; inline systems hold the process pressure and pump down the load locks in cycles.

Frequently asked questions

Coating and thin film: frequently asked questions about vacuum pumps

Which vacuum pump is suitable for PVD coating?

For wear protection and decorative coatings by PVD, Leybold names DRYVAC, SOGEVAC and RUVAC (also VARODRY, SCREWLINE, POWER BOOST) at 10⁻² to 10⁻⁶ mbar. Pfeiffer Vacuum names ACP, DuoVane, HiLobe and HiScroll, Busch names R5, MINK, COBRA and PANDA/PUMA. Edwards describes PVD as evaporation and condensation in high vacuum with a backing pump plus a turbo or cryopump.

How much vacuum does a coating system need?

Leybold names 10⁻² to 10⁻³ mbar for optical coatings, 10⁻² to 10⁻⁶ mbar for wear protection and decorative coatings and 10⁻¹ to 10⁻³ mbar for roll-to-roll. Edwards names CVD and ALD from 10⁻³ mbar, Pfeiffer Vacuum ALD at 10⁻¹ to 5 mbar and MBE at about 10⁻¹¹ hPa. The backing pump handles the rough vacuum part; for high vacuum, according to Edwards and Leybold, a turbo or cryopump is added.

Which backing pump for optical coating?

For anti-reflective and scratch-resistant multilayer coatings in batch systems, Leybold names TRIVAC, SOGEVAC, DRYVAC, RUVAC, SCREWLINE and VARODRY at 10⁻² to 10⁻³ mbar. For anti-reflective, mirror and filter coatings, Pfeiffer Vacuum names ACP, DuoVane, HiLobe and HiScroll, Busch names R5, MINK, COBRA and PANDA/PUMA.

Which vacuum pump for glass coating?

For architectural and automotive glass, Leybold names SCREWLINE, POWER BOOST, DRYVAC, SOGEVAC and RUVAC; the backing pumps cycle the load locks at 2–3 cycles per minute from 1,000 to 1 mbar. For low-E, solar control and AR coatings inline, Pfeiffer Vacuum names ACP and HiLobe, Edwards names fast pump-down cycles with EDS and EXS, Busch names R5, COBRA and PANDA/PUMA.

Which vacuum pump for CVD, PECVD and ALD?

Edwards names EXS for CVD and ALD from 10⁻³ mbar. Pfeiffer Vacuum names A4 and A4H for PECVD/SACVD, ALD, LPCVD/diffusion and MBE, and ALD systems with 1,800–4,500 m³/h at 10⁻¹ to 5 mbar, and points out corrosive or powdery by-products. Busch names COBRA DS for CVD/PECVD, Leybold names DRYVAC and RUVAC for CVD on HJT solar cells.

Which vacuum pump for wear-resistant coatings on tools?

Pfeiffer Vacuum names hard coatings such as TiN and DLC on tools, for example for stamping and die casting, with DuoVane, HiLobe and HiScroll (also COMBI). Leybold names hard thin films on tools, metal and plastic parts with DRYVAC, SOGEVAC and RUVAC, Busch names wear-protection coating with R5, COBRA and PANDA/PUMA.

Oil-free or oil-lubricated for vacuum coating?

The manufacturers name both: Busch lists the oil-lubricated R5 rotary vane pumps alongside the dry COBRA, MINK and PANDA/PUMA, Leybold lists SOGEVAC alongside DRYVAC, Edwards lists E2M alongside the dry screw pumps EDS, EXS and GXS. Pfeiffer Vacuum names clean vacuum for PVD, CVD/PECVD and ALD, Edwards names the vapour that must reach the substrate in pure form – the closer the pump is to the process, the more likely the choice is a dry version.

How fast must the load lock of a coating system be evacuated?

For glass coating Leybold names 2–3 cycles per minute from 1,000 to 1 mbar, for displays very short pump-down cycles and for solar cells inline systems with short cycle times. For this Leybold names RUVAC Roots pumps with 250–7,000 m³/h ahead of DRYVAC or SOGEVAC; Edwards names fast pump-down cycles with EDS and EXS.

Which vacuum pump for plasma treatment?

For plasma used for coating, cleaning, activating and etching, Leybold names PFPE versions of TRIVAC B and RUVAC, VARODRY HD O2, DURADRY and DRYVAC. For plasma ignition for surface activation, Edwards names a screw pump plus a Roots pump, E2S, E2M FX and nXRi.

Which vacuum pump for roll-to-roll coating?

For flexible webs coated by PVD, PECVD or evaporation, Leybold names a pressure of 10⁻¹ to 10⁻³ mbar and, as pumps, turbo, cryo, oil-sealed, diffusion and dry industrial pumps as well as Roots pumps, without specifying a series. Edwards names EXS for web coating and plasma spraying.

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Yes. Ehrler & Beck offers original spare parts and accessories as well as maintenance and repair.

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