Application

Vacuum pumps for degassing

In degassing, a liquid or paste stands in a vessel and the pressure above it is lowered: dissolved and trapped gases escape. Busch describes it as releasing the gas by lowering the pressure, Becker as removing gas inclusions from pastes and liquids under vacuum. Below you can see how the application works, what vacuum the manufacturers name and which of their series are intended for it – 385 models from 6 manufacturers.

Compare 385 modelsHow it works

  • 385Models
  • 32Series
  • 6Manufacturers
  • 13Industries
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Touch the points: each part of the system explains itself.

In short

Degassing: the key facts

  • PrincipleBusch describes degassing as releasing dissolved gas from a liquid or paste by lowering the pressure; Becker names the removal of gas inclusions from pastes and liquids under vacuum.
  • Beverages and waterBusch and Leybold name the degassing of mineral water and beverages: dissolved oxygen and dissolved CO2 are removed from the water. Leybold provides CLAWVAC, NOVADRY and DRYVAC for this, Busch DOLPHIN and MINK.
  • Battery cellsFor removing air bubbles from the electrolyte, Busch names R5 RA and COBRA NC/NX. Leybold describes degassing after formation with DRYVAC: the cell is pierced in the vacuum chamber and the gas is pumped out.
  • High gas loadFor liquids such as sauces, juices and oils, Becker names the VADS series and, at a high gas load, U5/U4 together with RBP; for degassing, Atlas Copco lists the ZRS Roots pumps and the AWC liquid ring vacuum pumps.
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  • Air and gas (vacuum)
  • Exhaust

Operating principle

How it works: Degassing

The drawing shows the basic principle in section. The systems and pumps of the individual manufacturers differ in detail.

  1. FillingThe liquid or paste goes into the vessel; the valve to the pump is still closed. For battery cells, Atlas Copco describes filling with electrolyte and removing trapped gases as one work step in cell production.
  2. EvacuatingThe vacuum pump lowers the pressure above the process material. Dissolved gas escapes (Busch), gas inclusions leave pastes and liquids (Becker); the separator catches foam and droplets.
  3. VentingOnce the gas has escaped, the vessel is vented and emptied. Becker names less foam and oxidation as the result, Leybold fewer bubbles with resins.

Vacuum and sizing

Degassing: how much vacuum is needed

What the manufacturers say about pressure, pumping speed and sizing.

Which vacuum

The principle: as the pressure falls, dissolved gas escapes from the liquid (Busch), gas inclusions leave pastes and liquids (Becker). We determine the required pressure with you on the basis of the process material.

Gas load and pumping station

For sauces, juices and oils, Becker names the VADS series and, at a high gas load, U5/U4 together with the RBP Roots pump. Atlas Copco lists the ZRS Roots pumps, Pfeiffer Vacuum lists HiLobe models in its product data for degassing.

Dry or oil-lubricated

For beverages, Leybold names dry pumps: CLAWVAC, NOVADRY and DRYVAC. Busch names both: R5 and HUCKEPACK oil-lubricated, MINK and COBRA dry, plus DOLPHIN as a liquid ring vacuum pump. Becker names dry-running and oil-lubricated rotary vane, screw, claw and Roots booster pumps from VT to RBP; Edwards lists EDS, LR, E2S, nES Ex and IDX.

Vapours and moisture

Atlas Copco describes removing gases and moisture in the extruder to prevent pores and bubbles; Leybold describes bubbles and volatile substances in resins and, in hydrogen plants, residual gases and moisture from pipes, valves and pressure vessels. Edwards lists the XDS for degassing and curing oil and epoxy.

Technology

Degassing: the vacuum pumps the manufacturers name

Listed are the series the manufacturer itself names for this application. ā€œShow only ā€¦ā€ sets the filter of the product overview.

Elmo Rietschle names the application without naming a series for it.

Product overview

Degassing: all 385 models compared

Use the filters on the left to narrow the selection – by manufacturer, technology and the models’ key figures, for 50 or 60 Hz.

Atlas Copco AWC series 9 models

AWC 30Pumping speed 27 m³/h 50 Hz32 m³/h 60 HzUltimate pressure 33 mbarRated motor power 1.1 kW 50 Hz1.5 kW 60 HzVariants 6
AWC 50Pumping speed 52 m³/h 50 Hz62 m³/h 60 HzUltimate pressure 33 mbarRated motor power 1.5 kW 50 Hz2.4 kW 60 HzVariants 6
AWC 80Pumping speed 80 m³/h 50 Hz96 m³/h 60 HzUltimate pressure 33 mbarRated motor power 3 kW 50 Hz4 kW 60 HzVariants 6
AWC 110Pumping speed 110 m³/h 50 Hz130 m³/h 60 HzUltimate pressure 33 mbarRated motor power 3.85 – 4 kW 50 Hz6.3 kW 60 HzVariants 9
AWC 160Pumping speed 165 m³/h 50 Hz185 m³/h 60 HzUltimate pressure 33 mbarRated motor power 4 kW 50 Hz5.5 – 6.3 kW 60 HzVariants 15
AWC 220Pumping speed 230 m³/h 50 Hz265 m³/h 60 HzUltimate pressure 33 mbarRated motor power 5.5 kW 50 Hz7.5 – 8.2 kW 60 HzVariants 15
AWC 290Pumping speed 280 m³/h 50 Hz310 m³/h 60 HzUltimate pressure 33 mbarRated motor power 7.5 kW 50 Hz11 – 12.6 kW 60 HzVariants 15
AWC 390Pumping speed 400 m³/h 50 Hz420 m³/h 60 HzUltimate pressure 33 mbarRated motor power 11 kW 50 Hz15 – 16.5 kW 60 HzVariants 15
AWC 500Pumping speed 500 m³/h 50 Hz535 m³/h 60 HzUltimate pressure 33 mbarRated motor power 15 kW 50 Hz18.5 kW 60 HzVariants 15

Atlas Copco ZRS series 5 models

ZRS 250Pumping speed 310 m³/h 50 Hz375 m³/h 60 HzUltimate pressure Rated motor power 2.2 kW 50 Hz2.2 kW 60 HzVariants 4
ZRS 500Pumping speed 505 m³/h 50 Hz605 m³/h 60 HzUltimate pressure Rated motor power 2.2 kW 50 Hz2.2 kW 60 HzVariants 4
ZRS 1200Pumping speed 1,195 m³/h 50 Hz1,435 m³/h 60 HzUltimate pressure Rated motor power 3 kW 50 Hz3 kW 60 HzVariants 4
ZRS 2600Pumping speed 2,590 m³/h 50 Hz3,110 m³/h 60 HzUltimate pressure Rated motor power 11 kW 50 Hz11 kW 60 HzVariants 4
ZRS 4200Pumping speed 4,140 m³/h 50 Hz4,985 m³/h 60 HzUltimate pressure Rated motor power 11 kW 50 Hz11 kW 60 HzVariants 4

Becker BCV series 7 models

BCV 100Pumping speed 100 m³/h 50 Hz120 m³/h 60 HzUltimate pressure 50 mbarRated motor power 2.2 – 3 kW 50 Hz2.2 – 3 kW 60 HzVariants 4
BCV 150Pumping speed 150 m³/h 50 Hz180 m³/h 60 HzUltimate pressure 100 mbarRated motor power 3 – 4 kW 50 Hz3 – 4 kW 60 HzVariants 4
BCV 300Pumping speed 275 m³/h 50 Hz325 m³/h 60 HzUltimate pressure 150 mbarRated motor power 5.5 – 7.5 kW 50 Hz5.5 – 7.5 kW 60 HzVariants 4
BCV 400Pumping speed 400 m³/h 50 Hz470 m³/h 60 HzUltimate pressure 200 mbarRated motor power 9.2 kW 50 Hz11.8 kW 60 HzVariants 5
BCV 400 FDPumping speed 400 m³/h 50 Hz470 m³/h 60 HzUltimate pressure 200 mbarRated motor power 7.5 kW 50 Hz9.2 kW 60 HzVariants 4
BCV 500Pumping speed 500 m³/h 50 Hz600 m³/h 60 HzUltimate pressure 200 mbarRated motor power 9.2 kW 50 Hz11.8 kW 60 HzVariants 5
BCV 500 FDPumping speed 500 m³/h 50 Hz600 m³/h 60 HzUltimate pressure 200 mbarRated motor power 9.2 kW 50 Hz11.8 kW 60 HzVariants 5

Becker KVT series 4 models

KVT 3.60 vacuum pumpKVT 3.60Pumping speed 55 m³/h 50 Hz66 m³/h 60 HzUltimate pressure 100 mbarRated motor power 2.2 kW 50 Hz2.6 kW 60 HzVariants 6
KVT 3.80 vacuum pumpKVT 3.80Pumping speed 67 m³/h 50 Hz78.5 m³/h 60 HzUltimate pressure 100 mbarRated motor power 2.2 kW 50 Hz2.6 kW 60 HzVariants 6
KVT 3.100 vacuum pumpKVT 3.100Pumping speed 98 m³/h 50 Hz112 m³/h 60 HzUltimate pressure 100 mbarRated motor power 3 kW 50 Hz3.6 kW 60 HzVariants 8

Becker KVX series 4 models

Becker O series 6 models

Becker RBP series 3 models

Becker U4 series 6 models

Becker U series 8 models

Becker VADS series 3 models

Becker VTLF series 6 models

Becker VT series 7 models

Becker VXLF series 5 models

Becker VX series 4 models

Busch COBRA Industry series 36 models

Busch DOLPHIN series 70 models

Busch HUCKEPACK series 4 models

Busch MINK series 32 models

Busch PANDA/PUMA series 26 models

Busch R5 series 58 models

Edwards E2S series 3 models

Edwards EDS series 3 models

Edwards IDX series 1 model

Edwards LR1A series 12 models

Edwards LR1C series 9 models

Edwards LR1D series 12 models

Edwards nES Ex series 5 models

Edwards XDS series 2 models

Leybold CLAWVAC series 5 models

Leybold DRYVAC series 9 models

Leybold NOVADRY series 4 models

Pfeiffer Vacuum HiLobe series 17 models

Model comparison

Models a manufacturer no longer carries in its current range are listed in its ā€œOutdated modelsā€ section.

Industries

Degassing: where the manufacturers name it

The manufacturers list these uses on their own pages.

Chemicals

In the chemical industry, Atlas Copco describes releasing gases from liquids, for example with polymers and in synthesis; Edwards lists EDS, LR, E2S, nES Ex and IDX for this, Busch its series from R5 to DOLPHIN, and Elmo Rietschle names degassing without a description.

Battery manufacturing

Atlas Copco names filling the cells with electrolyte and removing trapped gases, Busch removing air bubbles from the electrolyte with R5 RA and COBRA NC/NX, Leybold degassing after formation with DRYVAC; Pfeiffer Vacuum lists degassing in its product finder.

Beverages and bottling

For the beverage industry, Elmo Rietschle describes removing unwanted gases from liquids and names the degassing of mineral water; Leybold and Busch name the same task – removing dissolved oxygen and CO2 from water and beverages.

Food and beverage

For the food industry, Busch names the degassing of mineral water with DOLPHIN and MINK: oxygen and CO2 are removed from the water.

Plastics and recycling

Atlas Copco describes degassing in the extruder, in which gases and moisture are removed to prevent pores and bubbles, Leybold resin degassing for composites; Busch (with PLASTEX) and Pfeiffer Vacuum also name degassing for plastics processing.

Pharmaceuticals and biotechnology

Busch also names degassing for the pharmaceutical industry; the principle is the same – dissolved gas is released from liquid or paste by lowering the pressure.

Energy

For the energy market, Becker lists electrolyte degassing for lithium-ion cells without describing it in more detail.

Hydrogen and fuel cells

For the hydrogen industry, Leybold describes the pre-evacuation and degassing of pipelines and components: residual gases and moisture are removed from pipes, valves and pressure vessels.

Environmental and wastewater

Leybold lists wastewater degassing for the CLAWVAC series without describing it.

Packaging

In primary packaging and food processing, Becker names the degassing of sauces, juices and oils to prevent foam and oxidation; Leybold names beverage degassing with CLAWVAC, NOVADRY and DRYVAC.

Metallurgy and heat treatment

Leybold lists vacuum induction degassing for the DIFFVAC OB oil diffusion pump, which is not part of our range; among the degassed materials, Busch also names melt and steel.

Mechanical engineering and manufacturing

For general mechanical engineering, Becker lists the degassing of ceramic compounds without describing it in more detail.

Medical and healthcare

For medical technology, Becker lists the degassing of raw compounds for prostheses without describing it in more detail.

Frequently asked questions

Degassing: frequently asked questions

How does degassing under vacuum work?

The liquid or paste stands in a closed vessel, and the vacuum pump lowers the pressure above it. Under vacuum, gases are released from liquids: Busch describes it as releasing the dissolved gas by lowering the pressure, Becker as removing gas inclusions from pastes and liquids. The extracted gas leaves the pump through the exhaust, and the vessel is then vented.

Which vacuum pump is suitable for degassing liquids?

The manufacturers name all designs. Busch names R5, MINK, DOLPHIN, COBRA and HUCKEPACK, Becker rotary vane, screw, claw and Roots booster pumps from VT to RBP, Leybold CLAWVAC, NOVADRY and DRYVAC, Edwards EDS, LR, E2S, nES Ex and IDX, Atlas Copco ZRS and AWC, Pfeiffer Vacuum HiLobe. Which one fits depends on the process material, on the gas load and on whether vapours or moisture occur.

How much vacuum is needed for degassing?

The further the pressure falls, the more dissolved gas escapes. The pressure required depends on the process material.

Oil-free or oil-lubricated for degassing?

Both are named. For beverage degassing, Leybold provides dry pumps: CLAWVAC, NOVADRY and DRYVAC. Alongside the oil-lubricated R5 and HUCKEPACK, Busch names the dry MINK and COBRA and the liquid ring vacuum pump DOLPHIN; Becker names dry-running (VT, VX, KVT, KVX, VTLF, VXLF) and oil-lubricated rotary vane vacuum pumps (O, U, U4).

How is mineral water degassed?

Busch describes the degassing of mineral water as follows: oxygen and CO2 are removed from the water under vacuum; DOLPHIN and MINK are named. Leybold names CLAWVAC, NOVADRY and DRYVAC for beverage degassing, and Elmo Rietschle lists the degassing of mineral water for the beverage industry.

Why is the electrolyte in battery cells degassed?

Atlas Copco describes filling the cells with electrolyte and removing trapped gases. Busch names the removal of air bubbles from the electrolyte and provides R5 RA and COBRA NC/NX for this. Becker also lists electrolyte degassing for lithium-ion cells.

What is degassing after formation?

Leybold describes it for the production of lithium-ion cells: after formation, the cell is pierced in a vacuum chamber and the gas produced during formation is pumped out. Leybold names the DRYVAC series for this.

How do you degas resin and epoxy resin under vacuum?

Leybold describes resin degassing for composites: bubbles and volatile substances are removed from the resin under vacuum. Edwards lists the XDS scroll vacuum pump for degassing and curing oil and epoxy, without describing the process.

What to do when a lot of gas is released during degassing?

For liquids such as sauces, juices and oils, Becker names the VADS series and, at a high gas load, the combination of U5/U4 and the RBP Roots pump. Atlas Copco lists the ZRS Roots pumps for degassing, Pfeiffer Vacuum lists HiLobe models in its product data – Roots pumps increase the pumping speed of the pumping station.

How are pastes and ceramic compounds degassed?

Becker describes removing gas inclusions from pastes under vacuum and lists the degassing of ceramic compounds and of raw compounds for prostheses, without describing these cases in more detail. Busch names lowering the pressure for liquids and pastes alike.

A single pump or a central vacuum system?

A central system in a room of its own keeps noise and heat away from production and matches its output to the demand. Central vacuum systems are planned and built by Eugen Theis Vakuum, a company of the Ehrler & Beck group – more under Central Vacuum.

Does Ehrler & Beck also supply spare parts and service?

Yes. Ehrler & Beck offers original spare parts and accessories as well as maintenance and repair.

Which pump suits your process?

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