Application

Vacuum pumps for central vacuum supply

In a central vacuum supply, one pumping station generates the vacuum for many machines at once: according to Leybold, several machines are connected to one network with speed-controlled pumps; Becker describes a shared vacuum network instead of individual pumps that works on demand and outside production. Below you can see how the application works, what vacuum the manufacturers name and which of their series are intended for it – 285 models from 7 manufacturers.

Compare 285 modelsHow it works

  • 285Models
  • 27Series
  • 7Manufacturers
  • 100–400 mbar abs.House vacuum in IC manufacturing (Atlas Copco)
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Touch the points: each part of the system explains itself.

In short

Central vacuum systems: the key facts

  • One networkAccording to Leybold, in a central vacuum system several machines are connected to one network with speed-controlled pumps. For packaging lines Becker describes a shared vacuum network instead of individual pumps, and for the wood industry vacuum that is generated centrally, on demand and outside production.
  • EnergyFor the wood industry, Becker names 30 to 50 % less energy with a payback period of 12 to 36 months, and for packaging lines up to 50 % less energy. For meat packaging, Atlas Copco names up to 50 % less energy and CO2, Leybold energy savings of often more than 50 % (Leybold figure).
  • Pressure and pumping speedFor the house vacuum in IC manufacturing, Atlas Copco names 100 to 400 mbar abs. and 2,000 to 8,000 m³/h, in large fabs more than 12,000 m³/h. For electronics manufacturing Leybold names a central vacuum below 100 mbar, Elmo Rietschle 380 to 1,140 m³/h for the C-VLR 1000 VSD / HV+.
  • Pressure controlAtlas Copco names several lines with precise pressure control; Elmo Rietschle describes the claw vacuum pump as part of a central vacuum system with setpoint pressure control. Leybold names speed-controlled pumps, Becker demand-controlled generation with VARIAIR.
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  • Air and gas (vacuum)
  • Exhaust

Operating principle

How it works: Central vacuum systems

The drawing shows the basic principle in section. The systems and pumps of the individual manufacturers differ in detail.

  1. GenerationThe pumping station generates the vacuum centrally in one place; Becker names generation outside production.
  2. DistributionThe ring main and buffer tank carry the vacuum to all consumers; according to Leybold, several machines are connected to one network.
  3. ControlThe control system maintains the setpoint pressure (Elmo Rietschle) and adapts the pumps to the demand via their speed (Leybold, Becker).

Vacuum and sizing

Central vacuum systems: how much vacuum is needed

What the manufacturers say about pressure, pumping speed and sizing.

Which vacuum

For the house vacuum in IC manufacturing, Atlas Copco names 100 to 400 mbar abs., Leybold a central vacuum below 100 mbar for electronics manufacturing. The pressure depends on the connected consumers.

Which pumping speed

Atlas Copco names 2,000 to 8,000 m³/h for IC manufacturing and more than 12,000 m³/h for large fabs. For the C-VLR 1000 VSD / HV+, Elmo Rietschle names 380 to 1,140 m³/h (data sheet D1880). Otherwise the pumping speed follows from the number of consumers and their simultaneous demand.

What determines the sizing

The number of consumers and their simultaneous demand: Atlas Copco names several lines with precise pressure control, Becker demand-controlled generation. As benefits, Becker names 30 to 50 % less energy with a payback period of 12 to 36 months, Atlas Copco up to 50 % less energy and CO2, Leybold often more than 50 % (Leybold figure).

Pump types

Atlas Copco names oil-sealed, dry and liquid ring vacuum pumps with frequency control (VSD), Elmo Rietschle a claw vacuum pump with setpoint pressure control, Leybold speed-controlled pumps of the NOVADRY and CLAWVAC series (plus VACUBE). Becker names VACS with VARIAIR (KVT, KVX, VTLF, VXLF, BCV) and VADS, and for packaging lines U and U4 with RBP.

Technology

Central vacuum systems: the vacuum pumps the manufacturers name

Listed are the series the manufacturer itself names for this application. ā€œShow only ā€¦ā€ sets the filter of the product overview.

Product overview

Central vacuum systems: all 285 models compared

Use the filters on the left to narrow the selection – by manufacturer, technology and the models’ key figures, for 50 or 60 Hz.

Atlas Copco AWL series 11 models

AWL 4000Pumping speed 4,290 m³/h 50 HzUltimate pressure 160 mbarRated motor power 160 kW 50 HzVariants
AWL 5500Pumping speed 5,580 m³/h 50 HzUltimate pressure 160 mbarRated motor power 185 kW 50 HzVariants
AWL 7000Pumping speed 6,900 m³/h 50 HzUltimate pressure 160 mbarRated motor power 185 kW 50 HzVariants 8
AWL 9500Pumping speed 9,200 m³/h 50 HzUltimate pressure 160 mbarRated motor power 200 kW 50 HzVariants 8
AWL 12500Pumping speed 12,500 m³/h 50 HzUltimate pressure 160 mbarRated motor power 280 kW 50 HzVariants 8
AWL 15000Pumping speed 15,000 m³/h 50 HzUltimate pressure 160 mbarRated motor power 315 kW 50 HzVariants 9
AWL 17500Pumping speed 17,400 m³/h 50 HzUltimate pressure 160 mbarRated motor power 400 kW 50 HzVariants 8
AWL 21500Pumping speed 21,300 m³/h 50 HzUltimate pressure 160 mbarRated motor power 450 kW 50 HzVariants 8
AWL 26000Pumping speed 25,800 m³/h 50 HzUltimate pressure 160 mbarRated motor power 560 kW 50 HzVariants 6
AWL 30000Pumping speed 30,000 m³/h 50 HzUltimate pressure 160 mbarRated motor power 630 kW 50 HzVariants 4
AWL 37500Pumping speed 36,600 m³/h 50 HzUltimate pressure 160 mbarRated motor power 800 kW 50 HzVariants

Atlas Copco DHS VSD+ series 1 model

DHS 3000 VSD+Pumping speed 3,044 m³/h 50 Hz3,044 m³/h 60 HzUltimate pressure 350 mbarRated motor power 55 kW 50 Hz55 kW 60 HzVariants 4

Atlas Copco DZS series 8 models

DZS 065APumping speed 65 m³/h 50 Hz78 m³/h 60 HzUltimate pressure 50 mbarRated motor power 1.8 kW 50 Hz2.2 kW 60 HzVariants 12
DZS 065APPumping speed 65 m³/h 50 Hz78 m³/h 60 HzUltimate pressure Rated motor power 3.7 kW 50 Hz3.7 kW 60 HzVariants 5
DZS 150APumping speed 150 m³/h 50 Hz180 m³/h 60 HzUltimate pressure 50 mbarRated motor power 3.7 kW 50 Hz3.7 kW 60 HzVariants 12
DZS 150APPumping speed 150 m³/h 50 Hz180 m³/h 60 HzUltimate pressure Rated motor power 11 kW 50 Hz15 kW 60 HzVariants 6
DZS 300APPumping speed 238 m³/h 50 Hz280 m³/h 60 HzUltimate pressure Rated motor power 19 kW 50 Hz22 kW 60 HzVariants 6
DZS 300APumping speed 300 m³/h 50 Hz360 m³/h 60 HzUltimate pressure 140 – 200 mbarRated motor power 6.2 kW 50 Hz7.5 kW 60 HzVariants 12
DZS 500 VPumping speed 500 m³/h 50 Hz600 m³/h 60 HzUltimate pressure 200 mbarRated motor power 9.2 kW 50 Hz11 kW 60 HzVariants 8
DZS 1000 VPumping speed 950 m³/h 50 Hz1,140 m³/h 60 HzUltimate pressure 200 mbarRated motor power 18.5 kW 50 Hz22 kW 60 HzVariants 8

Atlas Copco GHS VSD+ series 21 models

GHS 350 VSD+Pumping speed 400 m³/h 50 Hz400 m³/h 60 HzUltimate pressure 0.35 mbarRated motor power 5.5 kW 50 Hz5.5 kW 60 HzVariants 29
GHS 402 VSD+Pumping speed 467 m³/h 50 Hz467 m³/h 60 HzUltimate pressure 0.35 mbarRated motor power 5.5 – 7.5 kW 50 Hz5.5 – 7.5 kW 60 HzVariants 4
GHS 585 VSD+Pumping speed 560 m³/h 50 Hz560 m³/h 60 HzUltimate pressure 0.35 mbarRated motor power 7.5 kW 50 Hz7.5 kW 60 HzVariants 30
GHS 602 VSD+Pumping speed 640 m³/h 50 Hz640 m³/h 60 HzUltimate pressure 0.35 mbarRated motor power 7.5 – 11 kW 50 Hz7.5 – 11 kW 60 HzVariants 4

Atlas Copco LRP VSD+ series 3 models

Becker BCV series 7 models

Becker KVT series 4 models

Becker KVX series 4 models

Becker RBP series 3 models

Becker U4 series 6 models

Becker U series 8 models

Becker VADS series 3 models

Becker VTLF series 6 models

Becker VXLF series 5 models

Busch COBRA Industry series 36 models

Busch MINK series 32 models

Busch PANDA/PUMA series 26 models

Busch R5 series 58 models

Edwards EDC series 2 models

Edwards nEDC series 3 models

Elmo Rietschle C-KLR series 2 models

Elmo Rietschle C-VLR series 7 models

Elmo Rietschle C-VLU series 4 models

Leybold CLAWVAC series 5 models

Leybold NOVADRY series 4 models

Pfeiffer Vacuum ACP series 4 models

Pfeiffer Vacuum DuoVane series 12 models

Model comparison

Models a manufacturer no longer carries in its current range are listed in its ā€œOutdated modelsā€ section.

Industries

Central vacuum systems: where the manufacturers name it

The manufacturers list these uses on their own pages.

Semiconductors, electronics and displays

Atlas Copco names central vacuum for all handling steps of IC manufacturing with GHS VSD+ at 100 to 400 mbar abs. and 2,000 to 8,000 m³/h, Leybold a central vacuum below 100 mbar with NOVADRY for electronics manufacturing.

Woodworking

For the wood industry, Becker names central, demand-controlled generation outside production with VACS with VARIAIR (KVT, KVX, VTLF, VXLF, BCV) and VADS: 30 to 50 % less energy, payback in 12 to 36 months.

Packaging

Becker names the central vacuum supply for packaging lines with U, U4 and RBP at up to 50 % less energy, and also names dairies in this context; Busch lists central vacuum systems with R5, MINK, COBRA and PANDA/PUMA.

Meat, poultry and fish

For meat packaging, Atlas Copco names a central vacuum system with several lines and precise pressure control made up of oil-sealed, dry or liquid ring vacuum pumps with VSD, with up to 50 % less energy and CO2.

Research, laboratory and analytics

Pfeiffer Vacuum names central vacuum systems as a shared vacuum supply for laboratories with ACP and DuoVane (plus COMBI and HiScroll).

Mechanical engineering and manufacturing

Leybold names central vacuum systems for general industry: several machines on one network with speed-controlled pumps (NOVADRY, CLAWVAC, plus VACUBE), often with more than 50 % energy savings.

Printing and paper

For printing and paper, Elmo Rietschle names a central air supply without describing it in more detail.

Frequently asked questions

Central vacuum systems: frequently asked questions

What is a central vacuum supply?

A pumping station generates the vacuum in one place and distributes it to many machines via a pipe network. According to Leybold, several machines are connected to one network with speed-controlled pumps; Becker describes a shared vacuum network instead of individual pumps. Atlas Copco names central vacuum systems for food, glass and brick production, Pfeiffer Vacuum as a shared vacuum supply for laboratories.

How does a central vacuum system work?

The pumping station evacuates all consumers via a ring main with a buffer tank. A control system maintains the setpoint pressure in the network – Elmo Rietschle describes the claw vacuum pump C-VLR 1000 VSD / HV+ as part of a central vacuum system with setpoint pressure control – and regulates the pumps via their speed (Leybold, Becker). For several lines, Atlas Copco names precise pressure control.

What are the advantages of central vacuum over individual pumps?

Becker names the shared vacuum network instead of individual pumps and generation outside production, centrally and on demand. Leybold names speed-controlled pumps to which several machines are connected, Atlas Copco precise pressure control for several lines. All three name lower energy demand as a result.

How much energy does a central vacuum system save?

For the wood industry, Becker names 30 to 50 % less energy with a payback period of 12 to 36 months, and for packaging lines up to 50 % less energy. For meat packaging, Atlas Copco names up to 50 % less energy and CO2. Leybold names energy savings of often more than 50 % (Leybold figure).

What vacuum does a central vacuum network need?

That depends on the consumers. For the house vacuum in IC manufacturing, Atlas Copco names 100 to 400 mbar abs., Leybold a central vacuum below 100 mbar for electronics manufacturing.

Which vacuum pump for a central vacuum system?

The manufacturers name different types: Atlas Copco oil-sealed, dry and liquid ring vacuum pumps with VSD as well as GHS VSD+, DZS, LRP VSD+, DHS VSD+ and AWL; Becker KVT, KVX, VTLF, VXLF, BCV, VADS and, for packaging lines, U, U4 and RBP; Busch R5, MINK, COBRA and PANDA/PUMA; Leybold NOVADRY and CLAWVAC; Elmo Rietschle the claw vacuum pump C-VLR; Edwards EDC and nEDC; Pfeiffer Vacuum ACP and DuoVane.

How is a central vacuum system controlled?

Via the pressure in the network: Elmo Rietschle names setpoint pressure control, Leybold speed-controlled pumps, Atlas Copco pumps with VSD and precise pressure control for several lines. Becker names demand-controlled generation with VARIAIR, in which the pumps deliver only as much as the consumers need at that moment.

When is a central vacuum supply worthwhile?

The manufacturers name it where many consumers need vacuum: several lines (Atlas Copco), several machines on one network (Leybold), packaging lines and the wood industry (Becker), laboratories (Pfeiffer Vacuum). For the wood industry, Becker names a payback period of 12 to 36 months.

What pumping speed does a central vacuum system need?

For the house vacuum in IC manufacturing, Atlas Copco names 2,000 to 8,000 m³/h, and more than 12,000 m³/h for large fabs. For the C-VLR 1000 VSD / HV+, Elmo Rietschle names 380 to 1,140 m³/h (data sheet D1880). Otherwise the pumping speed follows from the number of consumers and their simultaneous demand.

In which industries do the manufacturers name central vacuum systems?

Atlas Copco for IC manufacturing, meat packaging and food, glass and brick production; Becker for the wood industry, packaging lines and dairies; Leybold for electronics manufacturing and general industry; Pfeiffer Vacuum for laboratories and research; Elmo Rietschle as a central air supply for printing and paper.

Does Ehrler & Beck also supply spare parts and service?

Yes. Ehrler & Beck offers original spare parts and accessories as well as maintenance and repair.

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